Customization: | Available |
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Carbon Content: | High-Carbon |
Type: | Graphite Electrodes |
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The graphite electrode production process can be divided into three kinds: pressure vibration method, numerical control automatic forming method and mechanical processing method. The main method used in the general die production in China is the mechanical processing method.
According to the national standard, graphite electrode can be divided into ordinary power graphite electrode, high power graphite electrode and ultra-high power graphite electrode.
1, ordinary power graphite electrode (RP), allowing the current density to be lower than 17A/cm2, raw materials are mainly petroleum coke, coal tar pitch, production cycle of about 45 days, mainly used to smelting ordinary steel, silicon and yellow phosphorus.
2, high power graphite electrode (HP), it allows the current density between 18~25A/cm2, raw material for petroleum coke, coal tar pitch, add needle coke, production cycle is about 60 days, mainly used for steelmaking.
3, ultra-high power graphite electrode (UHP), it allows the current density to be greater than 25A/cm2, raw materials including petroleum coke, needle coke, coal tar pitch, the needle coke content is greater than high power graphite electrode, production cycle is greater than 65 days, used for smelting fine steel, special steel.
Skill of using carbon vane:
1, When the new pump is in use, pay more attention to the steering of motor and do not connect with reverse. The pump long time reversal will lead to vanes damaged.
2, The use of pumps environment too much dust, air filtration is not complete will accelerate the wear of the vanes, reduce the life of the vanes.
3, Wet environment will cause the vanes and rotor slot wall corrosion. When air pump start-up parts of the vanes can not be thrown out, the vanes out of uneven stress damage. In such case to check the vanes first and clean up.
4, The use of air pump, frequent switching will increase the number of times the vanes thrown impact, reduce the life of the vanes, should try to avoid.
5, Poor quality vanes will lead to air pump performance or damage to inner wall of the cylinder, should be avoided.
How to replace new carbon vanes:
Caron vane is a consumable material,wear to a certain extent will affect the performance of the air pump and eventually damaged. By the time you must replace the new vanes.
1, Before replacing the new vanes, clean rotor slot, air pump cylinder wall, cooling pipe and filter air bag with compressed air.
2, check whether the cylinder wall is worn (too hard material vane will wear the cylinder wall) or not . If the cylinder wall is damaged, the air pump will running noisy and the vane fragile.
3, when installing the vane, note that the direction of the slope of the vane is consistent with the arc of the rotor slot (or that the lower and higher points of the slide width are consistent with the lower and higher points of the rotor slot depth) . If the vane is mounted upside down, the vane will get stuck and break.
vane drawing.png
4.After the vanes is replaced, first unplug the connecting trachea, start the air pump, exhaust the remaining graphite debris and dust in the air pump, then take over the use.
Common model for reference:
Chinese Model:
F Model: ZYBW60F,ZYBW80F,ZYBW100F,ZYBW140F,ZYBW250F
E Model:ZYBW60E,ZYBW80E,ZYBW100E,ZYBW140E,ZYBW250E
B Model:ZYBW60B,ZYBW80B,CLFT101DV,ZYBW140B,ZYBW160B;
G Model:ZYBW25G,ZYBW40G,ZYBW60G,ZYBW80G,ZYBW100G,ZYBW140G
Others:ZBW10B,ZYBW25,ZYBW40;TPL8V,TPL16V;VFT40,VFT60,VFT80,VFT100
Germany Model:
KTA50,KTA60,KTA80,KTA100 ,KTA140; DTA140;VTA60,VTA80,VTA100,VTA140,VTA140;DTE3,DTE6,DTE8,DTE10;VLT10,VLT15,VLT25,VLT40,VLT60;DLT10,DLT15,DLT25,DLT40,DLT60; KTA50,KTA60,KTA80,KTA100 ,KTA140; DTA140;VTA60,VTA80,VTA100,VTA140,VTA140; CLFT61DV,CLFT81DV,CLFT101DV, CLFT141DV
DVT2.60,DVT3.60,DVT2.80,DVT3.80,DVT2.100,DVT3.100,DVT2.140,DVT3.140; DVFLT250,TLF260.KVT3.100,KDT3.100,KVT3.80,KDT3.80,KVT-3.60,KDT3.60.VT3.10,VT3.16,VT3.25,VT3.40;DT3.16,DT4.40;VT3.3,VT3.6,VT4.8,VT4.10,VT4.16,VT4.25,VT4.40;
Japanese Model:
KRX-1,KRX-3,KRX-5,KRX-6,KRX-7A, KRA-8,KRA-10,KRA-12;CBX-15,CBX-25,CBX-40,CBX-62
Common size for reference:
32*16*3 | 63*43*4 | 120*40*4 | 160*29*5 | 190*38*4 | 240*40*4 |
40*24*3 | 66*39*4 | 120*40*5 | 160*37*4 | 200*29*5 | 240*48*4 |
41*18.5*3 | 85*39*4 | 130*40*4.8 | 160*40*5 | 200*34*4 | 240*48*5 |
45*18.5*3 | 85*47*4 | 130*45*5 | 162*50*7 | 200*36*5 | 240*55*6 |
48*24*3.5 | 95*38*5 | 130*52*4 | 170*35.5*4 | 200*40*4 | 250*39*4 |
55*27*3 | 95*43*4 | 130*52*5 | 170*35.5*5 | 215*52*5 | 250*42*5 |
55*39*4 | 95*47*4 | 147*48*7 | 170*39*4 | 220*88*6 | 260*52*5 |
60*31*4 | 95*59*6 | 147*58*7 | 180*40*5 | 228*73*8 | 265*45*4 |
62*31*4 | 100*52*5 | 150*27*4 | 180*55*5 | 230*40*5 | 280*87*8 |
63*34*4 | 110*29*5 | 150*38*4 | 185*55*5 | 230*47*4 | 285*62*4 |
63*36*4 | 120*27*4 | 155*38*5 | 190*27*4 | 239.5*36*4 | 355*65*5 |