Graphite Electrode Rod RP Grade Graphite Electrode Block HP (high Power) Used in Electric Arc Furnace

• Carbon Content: High-Carbon
• Type: Graphite Electrodes
• Composition: SiC
• Grade: UHP
• Forming Way: Extruded Graphite
• Crystal Morphology: Flake Graphite
• Model NO.: 822
• Transport Package: Container
• Specification: UHP HP RP 75mm-700mm
• Trademark: HebeiBaiyi
• Origin: China
• HS Code: 8545110000
• Production Capacity: 5000ton/Year

Product Description

 

Product Description

 

  

 

Graphite electrodes are used mainly in ladle furnaces, electric-arc furnace steelmaking, Yellow phosphorus furnace, Industrial silicon furnace or melting copper. They are presently the only products available that have high levels of electrical conductivity and the capability of sustaining the extremely high levels of heat generated in this demanding environment. 

Main Products Grades : NP/RP, HP, UHP

Normal Power Graphite Electrodes (NP)
High Power Graphite Electrodes (HP) 
Ultra High Power Graphite Electrodes (UHP)
All graphite electrodes are offered with tapered nipples, i.e. 3 or 4 threads per inch, and meet the internationally accepted tolerances as per NEMA CG 1/ IEC 60239 / JIS R7201 standards.

Application Of Graphite electrodes: Graphite electrodes are used mainly in ladle furnaces,electric-arc furnace steelmaking,Yellow phosphorus furnace , Industrial silicon furnace or melting copper. They are presently the only products available that have the high levels of electrical conductivity and the capability of sustaining the extremely high levels of heat generated in this demanding environment.High Quality Needle Coke in HP&UHP graphite electrode,ensure the electrode application is perfect. Graphite electrodes are also used to refine steel in ladle furnaces and in other smelting processes.

Characteristics Of Graphite electrodes:
Anti-oxidation treatment for longevity.
High-purity,high-density,strong chemical stability.
High machining accuracy,good surface finishing.
High mechanical strength,low electrical resistance.
Resistant to cracking & spalling.
High resistance to oxidation and thermal shock.

Nominal Diameter		Actual Diameter			Length (mm)	Tolerance
MM	Inch	Poppy	Mines	The Minimum Size Of The Black Part		Length	Short Length
75	3	78	73	72	1400/1600	± 100	-275
100	4	103	98	97	1400/1600
130	5	132	127	126	1400
150	6	154	149	146	1400/1600/1800
175	7	180	174	172	1400/1600
200	8	205	200	197	1600/1800
225	9	230	225	222	1600/1800
250	10	255	251	248	1600/1800
300	12	307	302	299	1600/1800/2000
350	14	357	352	349	1600/1800/2000
400	16	409	403	400	1600/1800/2000/22000
450	18	460	454	451	1600/1800/2000/22000
500	20	511	505	502	1600/1800/2000/22000
550	22	562	556	553	1800/2000/2200/2400
600	24	613	607	604	2000/2200/2400/2700
650	26	663	659	656	2000/2200/2400/2700
700	28	714	710	707	2000/2200/2400/2700

 

Detailed Photos

 

Skill of using carbon vane:
1, When the new pump is in use, pay more attention to the steering of motor and do not connect with reverse. The pump long time reversal will lead to vanes damaged.
2, The use of pumps environment too much dust, air filtration is not complete will accelerate the wear of the vanes, reduce the life of the vanes.
3, Wet environment will cause the vanes and rotor slot wall corrosion. When air pump start-up parts of the vanes can not be thrown out, the vanes out of uneven stress damage. In such case to check the vanes first and clean up.
4, The use of air pump, frequent switching will increase the number of times the vanes thrown impact, reduce the life of the vanes, should try to avoid.
5, Poor quality vanes will lead to air pump performance or damage to inner wall of the cylinder, should be avoided.

 

How to replace new carbon vanes:
Caron vane is a consumable material,wear to a certain extent will affect the performance of the air pump and eventually damaged. By the time you must replace the new vanes.
1, Before replacing the new vanes, clean rotor slot, air pump cylinder wall, cooling pipe and filter air bag with compressed air.
2, check whether the cylinder wall is worn (too hard material vane will wear the cylinder wall) or not . If the cylinder wall is damaged, the air pump will running noisy and the vane fragile.
3, when installing the vane, note that the direction of the slope of the vane is consistent with the arc of the rotor slot (or that the lower and higher points of the slide width are consistent with the lower and higher points of the rotor slot depth) . If the vane is mounted upside down, the vane will get stuck and break.

vane drawing.png

4.After the vanes is replaced, first unplug the connecting trachea, start the air pump, exhaust the remaining graphite debris and dust in the air pump, then take over the use.

 

Common model for reference:
Chinese Model:
F Model: ZYBW60F,ZYBW80F,ZYBW100F,ZYBW140F,ZYBW250F
E Model:ZYBW60E,ZYBW80E,ZYBW100E,ZYBW140E,ZYBW250E
B Model:ZYBW60B,ZYBW80B,CLFT101DV,ZYBW140B,ZYBW160B;
G Model:ZYBW25G,ZYBW40G,ZYBW60G,ZYBW80G,ZYBW100G,ZYBW140G
Others:ZBW10B,ZYBW25,ZYBW40;TPL8V,TPL16V;VFT40,VFT60,VFT80,VFT100
Germany Model:
KTA50,KTA60,KTA80,KTA100 ,KTA140; DTA140;VTA60,VTA80,VTA100,VTA140,VTA140;DTE3,DTE6,DTE8,DTE10;VLT10,VLT15,VLT25,VLT40,VLT60;DLT10,DLT15,DLT25,DLT40,DLT60; KTA50,KTA60,KTA80,KTA100 ,KTA140; DTA140;VTA60,VTA80,VTA100,VTA140,VTA140; CLFT61DV,CLFT81DV,CLFT101DV, CLFT141DV
DVT2.60,DVT3.60,DVT2.80,DVT3.80,DVT2.100,DVT3.100,DVT2.140,DVT3.140; DVFLT250,TLF260.KVT3.100,KDT3.100,KVT3.80,KDT3.80,KVT-3.60,KDT3.60.VT3.10,VT3.16,VT3.25,VT3.40;DT3.16,DT4.40;VT3.3,VT3.6,VT4.8,VT4.10,VT4.16,VT4.25,VT4.40;
Japanese Model:
KRX-1,KRX-3,KRX-5,KRX-6,KRX-7A, KRA-8,KRA-10,KRA-12;CBX-15,CBX-25,CBX-40,CBX-62

 

Common size for reference:

 

32*16*3	63*43*4	120*40*4	160*29*5	190*38*4	240*40*4
40*24*3	66*39*4	120*40*5	160*37*4	200*29*5	240*48*4
41*18.5*3	85*39*4	130*40*4.8	160*40*5	200*34*4	240*48*5
45*18.5*3	85*47*4	130*45*5	162*50*7	200*36*5	240*55*6
48*24*3.5	95*38*5	130*52*4	170*35.5*4	200*40*4	250*39*4
55*27*3	95*43*4	130*52*5	170*35.5*5	215*52*5	250*42*5
55*39*4	95*47*4	147*48*7	170*39*4	220*88*6	260*52*5
60*31*4	95*59*6	147*58*7	180*40*5	228*73*8	265*45*4
62*31*4	100*52*5	150*27*4	180*55*5	230*40*5	280*87*8
63*34*4	110*29*5	150*38*4	185*55*5	230*47*4	285*62*4
63*36*4	120*27*4	155*38*5	190*27*4	239.5*36*4	355*65*5