HP Artificial Graphite Electrodes 450mm for Refining Furnace

• Type: Graphite Electrodes
• Composition: SiC
• Carbon Content: High-Carbon
• Grade: UHP
• Forming Way: Extruded Graphite
• Crystal Morphology: Flake Graphite
• Model NO.: 705
• Transport Package: Container
• Specification: UHP HP RP 75mm-700mm
• Trademark: HebeiBaiyi
• Origin: China
• HS Code: 8545110000
• Production Capacity: 5000ton/Year

Product Description

 

Product Description

 

 

 

 Graphite Electrodes are a high temperature resistant graphite conductive refractory material used in the metallurgical industry. Graphite Electrodes are made of petroleum coke, bituminous coke as aggregates, coal tar pitch as binders, after raw material calcination, crushing and milling, batching, kneading, molding, roasting, impregnation, graphitization and machining, which are also known as artificial graphite electrodes in order to distinguish from natural graphite electrodes made of natural graphite.

Notice : How to Use Graphite Electrode

> Be careful when transporting and pilling electrodes with forklift and avoid of collision. One layer of goods at a time; notice the balance and alignment and avoid falling or breakage.

> When loading and unloading with forklift, wire rope must be used and steel wrapping tape cannot be employed directly to fetch electrodes.

> Electrode should be stored in clean and dry place. When pilling up outdoors, it should be covered with rain-proof tarpaulin and the number of piling layers ought not to exceed four.

> When using electrodes, special tools should be employed to cut the steel wrapping tape, and crane should not be adopted to avoid bursting.

> Steel-wire ball, metallic brush or emery cloth is not allowed for cleaning the electrode thread, but compressed air free of oil and water is available.

> Use revolved resilient hanger and put soft truss pad under the electrode joint to avoid breakage of the thread.

> Lift the electrode to the furnace by using a hoister with resilient hangers, and find out the center and move slowly downwards, screw and tight with a hoop.

> If the two poles of the two electrodes are untouched or touched in overpressure, this may cause bad effect.

> In order to avoid electrode breakage, put the large materials in lower part and small materials in the upper part.

 

RP	HP	UHP
Electrode: Bulk Density≥ 1.56g/cm3  Specific Resistivity≤ 8.5μm  Bending Strength≥ 10.0MPa  Elastic Modulus≤ 9.3GPa Thermal Expansion Coefficient≤ 2.7x10 -6/°C Ash≤ 0.5%   Nipple: Bulk Density≥ 1.68g/cm3  Specific Resistivity≤ 7.0μm  Bending Strength≥ 14.0MPa Elastic Modulus≤ 13.7GPa Thermal Expansion Coefficient≤ 2.5 x10 -6/°C Ash≤ 0.5%	Electrode: Bulk Density≥ 1.65g/cm3  Specific Resistivity≤ 6.5μm  Bending Strength≥ 12.0MPa  Elastic Modulus≤ 10.0GPa Thermal Expansion Coefficient≤ 2.2x10 -6/°C Ash≤ 0.3%   Nipple: Bulk Density≥ 1.74g/cm3  Specific Resistivity≤ 5.5μm  Bending Strength≥ 16.0MPa Elastic Modulus≤ 14.0GPa Thermal Expansion Coefficient≤ 2.0 x10 -6/°C Ash≤ 0.3%	Electrode: Bulk Density≥ 1.68g/cm3  Specific Resistivity≤ 5.8μm  Bending Strength≥ 16.0MPa  Elastic Modulus≤ 14.0GPa Thermal Expansion Coefficient≤ 1.9x10 -6/°C Ash≤ 0.2%   Nipple: Bulk Density≥ 1.76g/cm3  Specific Resistivity≤ 4.5μm  Bending Strength≥ 18.0MPa Elastic Modulus≤ 16.0GPa Thermal Expansion Coefficient≤ 1.4 x10 -6/°C Ash≤ 0.2%

 

Actual diameters					Actual lengths
Mm	Mm	MAX	MIN	Rough spot	Length	Tolerance	Shot Ruler size
200	8	204	201	198	1600	±100	-275
250	10	256	252	248	1600 1800
300	12	307	303	299
350	14	357	353	347
400	16	409	404	400	1600 1800 2000
450	18	460	455	451
500	20	511	506	502
600	24	613	607	604
780	31.2	782	776	774	2000 2200 2400	±100	-400
800	32	802	796	794
870	34.8	872	866	862
900	36	902	896	892
920	36.8	922	916	912
960	38.4	962	956	952
1020	40.8	1022	1016	1012	2200 2600 2800
1060	42.4	1062	1056	1052
1100	44	1102	1092	1092
1146	45.8	1148	1140	1138
1197	47.9	1199	1191	1189
1250	50	1252	1244	1242
1272	50.9	1274	1266	1264
1305	54.4	1307	1299	1297
1321	52.8	1323	1315	1313
1400	56	1402	1394	1392

 

 

Detailed Photos

 

Skill of using carbon vane:
1, When the new pump is in use, pay more attention to the steering of motor and do not connect with reverse. The pump long time reversal will lead to vanes damaged.
2, The use of pumps environment too much dust, air filtration is not complete will accelerate the wear of the vanes, reduce the life of the vanes.
3, Wet environment will cause the vanes and rotor slot wall corrosion. When air pump start-up parts of the vanes can not be thrown out, the vanes out of uneven stress damage. In such case to check the vanes first and clean up.
4, The use of air pump, frequent switching will increase the number of times the vanes thrown impact, reduce the life of the vanes, should try to avoid.
5, Poor quality vanes will lead to air pump performance or damage to inner wall of the cylinder, should be avoided.

 

How to replace new carbon vanes:
Caron vane is a consumable material,wear to a certain extent will affect the performance of the air pump and eventually damaged. By the time you must replace the new vanes.
1, Before replacing the new vanes, clean rotor slot, air pump cylinder wall, cooling pipe and filter air bag with compressed air.
2, check whether the cylinder wall is worn (too hard material vane will wear the cylinder wall) or not . If the cylinder wall is damaged, the air pump will running noisy and the vane fragile.
3, when installing the vane, note that the direction of the slope of the vane is consistent with the arc of the rotor slot (or that the lower and higher points of the slide width are consistent with the lower and higher points of the rotor slot depth) . If the vane is mounted upside down, the vane will get stuck and break.

vane drawing.png

4.After the vanes is replaced, first unplug the connecting trachea, start the air pump, exhaust the remaining graphite debris and dust in the air pump, then take over the use.

 

Common model for reference:
Chinese Model:
F Model: ZYBW60F,ZYBW80F,ZYBW100F,ZYBW140F,ZYBW250F
E Model:ZYBW60E,ZYBW80E,ZYBW100E,ZYBW140E,ZYBW250E
B Model:ZYBW60B,ZYBW80B,CLFT101DV,ZYBW140B,ZYBW160B;
G Model:ZYBW25G,ZYBW40G,ZYBW60G,ZYBW80G,ZYBW100G,ZYBW140G
Others:ZBW10B,ZYBW25,ZYBW40;TPL8V,TPL16V;VFT40,VFT60,VFT80,VFT100
Germany Model:
KTA50,KTA60,KTA80,KTA100 ,KTA140; DTA140;VTA60,VTA80,VTA100,VTA140,VTA140;DTE3,DTE6,DTE8,DTE10;VLT10,VLT15,VLT25,VLT40,VLT60;DLT10,DLT15,DLT25,DLT40,DLT60; KTA50,KTA60,KTA80,KTA100 ,KTA140; DTA140;VTA60,VTA80,VTA100,VTA140,VTA140; CLFT61DV,CLFT81DV,CLFT101DV, CLFT141DV
DVT2.60,DVT3.60,DVT2.80,DVT3.80,DVT2.100,DVT3.100,DVT2.140,DVT3.140; DVFLT250,TLF260.KVT3.100,KDT3.100,KVT3.80,KDT3.80,KVT-3.60,KDT3.60.VT3.10,VT3.16,VT3.25,VT3.40;DT3.16,DT4.40;VT3.3,VT3.6,VT4.8,VT4.10,VT4.16,VT4.25,VT4.40;
Japanese Model:
KRX-1,KRX-3,KRX-5,KRX-6,KRX-7A, KRA-8,KRA-10,KRA-12;CBX-15,CBX-25,CBX-40,CBX-62

 

Common size for reference:

 

32*16*3	63*43*4	120*40*4	160*29*5	190*38*4	240*40*4
40*24*3	66*39*4	120*40*5	160*37*4	200*29*5	240*48*4
41*18.5*3	85*39*4	130*40*4.8	160*40*5	200*34*4	240*48*5
45*18.5*3	85*47*4	130*45*5	162*50*7	200*36*5	240*55*6
48*24*3.5	95*38*5	130*52*4	170*35.5*4	200*40*4	250*39*4
55*27*3	95*43*4	130*52*5	170*35.5*5	215*52*5	250*42*5
55*39*4	95*47*4	147*48*7	170*39*4	220*88*6	260*52*5
60*31*4	95*59*6	147*58*7	180*40*5	228*73*8	265*45*4
62*31*4	100*52*5	150*27*4	180*55*5	230*40*5	280*87*8
63*34*4	110*29*5	150*38*4	185*55*5	230*47*4	285*62*4
63*36*4	120*27*4	155*38*5	190*27*4	239.5*36*4	355*65*5