| Customization: | Available |
|---|---|
| Carbon Content: | High-Carbon |
| Type: | Graphite Electrodes |
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> Be careful when transporting and pilling electrodes with forklift and avoid of collision. One layer of goods at a time; notice the balance and alignment and avoid falling or breakage.
> When loading and unloading with forklift, wire rope must be used and steel wrapping tape cannot be employed directly to fetch electrodes.
> Electrode should be stored in clean and dry place. When pilling up outdoors, it should be covered with rain-proof tarpaulin and the number of piling layers ought not to exceed four.
> When using electrodes, special tools should be employed to cut the steel wrapping tape, and crane should not be adopted to avoid bursting.
> Steel-wire ball, metallic brush or emery cloth is not allowed for cleaning the electrode thread, but compressed air free of oil and water is available.
> Use revolved resilient hanger and put soft truss pad under the electrode joint to avoid breakage of the thread.
> Lift the electrode to the furnace by using a hoister with resilient hangers, and find out the center and move slowly downwards, screw and tight with a hoop.
> If the two poles of the two electrodes are untouched or touched in overpressure, this may cause bad effect.
> In order to avoid electrode breakage, put the large materials in lower part and small materials in the upper part.
| RP | HP | UHP |
| Electrode: Bulk Density≥ 1.56g/cm3 Specific Resistivity≤ 8.5μm Bending Strength≥ 10.0MPa Elastic Modulus≤ 9.3GPa Thermal Expansion Coefficient≤ 2.7x10 -6/°C Ash≤ 0.5% Nipple: Bulk Density≥ 1.68g/cm3 Specific Resistivity≤ 7.0μm Bending Strength≥ 14.0MPa Elastic Modulus≤ 13.7GPa Thermal Expansion Coefficient≤ 2.5 x10 -6/°C Ash≤ 0.5% |
Electrode: Bulk Density≥ 1.65g/cm3 Specific Resistivity≤ 6.5μm Bending Strength≥ 12.0MPa Elastic Modulus≤ 10.0GPa Thermal Expansion Coefficient≤ 2.2x10 -6/°C Ash≤ 0.3% Nipple: Bulk Density≥ 1.74g/cm3 Specific Resistivity≤ 5.5μm Bending Strength≥ 16.0MPa Elastic Modulus≤ 14.0GPa Thermal Expansion Coefficient≤ 2.0 x10 -6/°C Ash≤ 0.3% |
Electrode: Bulk Density≥ 1.68g/cm3 Specific Resistivity≤ 5.8μm Bending Strength≥ 16.0MPa Elastic Modulus≤ 14.0GPa Thermal Expansion Coefficient≤ 1.9x10 -6/°C Ash≤ 0.2% Nipple: Bulk Density≥ 1.76g/cm3 Specific Resistivity≤ 4.5μm Bending Strength≥ 18.0MPa Elastic Modulus≤ 16.0GPa Thermal Expansion Coefficient≤ 1.4 x10 -6/°C Ash≤ 0.2% |
| Actual diameters | Actual lengths | ||||||
| Mm | Mm | MAX | MIN | Rough spot | Length | Tolerance | Shot Ruler size |
| 200 | 8 | 204 | 201 | 198 | 1600 | ±100 | -275 |
| 250 | 10 | 256 | 252 | 248 | 1600 1800 |
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| 300 | 12 | 307 | 303 | 299 | |||
| 350 | 14 | 357 | 353 | 347 | |||
| 400 | 16 | 409 | 404 | 400 | 1600 1800 2000 |
||
| 450 | 18 | 460 | 455 | 451 | |||
| 500 | 20 | 511 | 506 | 502 | |||
| 600 | 24 | 613 | 607 | 604 | |||
| 780 | 31.2 | 782 | 776 | 774 | 2000 2200 2400 |
±100 | -400 |
| 800 | 32 | 802 | 796 | 794 | |||
| 870 | 34.8 | 872 | 866 | 862 | |||
| 900 | 36 | 902 | 896 | 892 | |||
| 920 | 36.8 | 922 | 916 | 912 | |||
| 960 | 38.4 | 962 | 956 | 952 | |||
| 1020 | 40.8 | 1022 | 1016 | 1012 | 2200 2600 2800 |
||
| 1060 | 42.4 | 1062 | 1056 | 1052 | |||
| 1100 | 44 | 1102 | 1092 | 1092 | |||
| 1146 | 45.8 | 1148 | 1140 | 1138 | |||
| 1197 | 47.9 | 1199 | 1191 | 1189 | |||
| 1250 | 50 | 1252 | 1244 | 1242 | |||
| 1272 | 50.9 | 1274 | 1266 | 1264 | |||
| 1305 | 54.4 | 1307 | 1299 | 1297 | |||
| 1321 | 52.8 | 1323 | 1315 | 1313 | |||
| 1400 | 56 | 1402 | 1394 | 1392 | |||
Skill of using carbon vane:
1, When the new pump is in use, pay more attention to the steering of motor and do not connect with reverse. The pump long time reversal will lead to vanes damaged.
2, The use of pumps environment too much dust, air filtration is not complete will accelerate the wear of the vanes, reduce the life of the vanes.
3, Wet environment will cause the vanes and rotor slot wall corrosion. When air pump start-up parts of the vanes can not be thrown out, the vanes out of uneven stress damage. In such case to check the vanes first and clean up.
4, The use of air pump, frequent switching will increase the number of times the vanes thrown impact, reduce the life of the vanes, should try to avoid.
5, Poor quality vanes will lead to air pump performance or damage to inner wall of the cylinder, should be avoided.
How to replace new carbon vanes:
Caron vane is a consumable material,wear to a certain extent will affect the performance of the air pump and eventually damaged. By the time you must replace the new vanes.
1, Before replacing the new vanes, clean rotor slot, air pump cylinder wall, cooling pipe and filter air bag with compressed air.
2, check whether the cylinder wall is worn (too hard material vane will wear the cylinder wall) or not . If the cylinder wall is damaged, the air pump will running noisy and the vane fragile.
3, when installing the vane, note that the direction of the slope of the vane is consistent with the arc of the rotor slot (or that the lower and higher points of the slide width are consistent with the lower and higher points of the rotor slot depth) . If the vane is mounted upside down, the vane will get stuck and break.
vane drawing.png
4.After the vanes is replaced, first unplug the connecting trachea, start the air pump, exhaust the remaining graphite debris and dust in the air pump, then take over the use.
Common model for reference:
Chinese Model:
F Model: ZYBW60F,ZYBW80F,ZYBW100F,ZYBW140F,ZYBW250F
E Model:ZYBW60E,ZYBW80E,ZYBW100E,ZYBW140E,ZYBW250E
B Model:ZYBW60B,ZYBW80B,CLFT101DV,ZYBW140B,ZYBW160B;
G Model:ZYBW25G,ZYBW40G,ZYBW60G,ZYBW80G,ZYBW100G,ZYBW140G
Others:ZBW10B,ZYBW25,ZYBW40;TPL8V,TPL16V;VFT40,VFT60,VFT80,VFT100
Germany Model:
KTA50,KTA60,KTA80,KTA100 ,KTA140; DTA140;VTA60,VTA80,VTA100,VTA140,VTA140;DTE3,DTE6,DTE8,DTE10;VLT10,VLT15,VLT25,VLT40,VLT60;DLT10,DLT15,DLT25,DLT40,DLT60; KTA50,KTA60,KTA80,KTA100 ,KTA140; DTA140;VTA60,VTA80,VTA100,VTA140,VTA140; CLFT61DV,CLFT81DV,CLFT101DV, CLFT141DV
DVT2.60,DVT3.60,DVT2.80,DVT3.80,DVT2.100,DVT3.100,DVT2.140,DVT3.140; DVFLT250,TLF260.KVT3.100,KDT3.100,KVT3.80,KDT3.80,KVT-3.60,KDT3.60.VT3.10,VT3.16,VT3.25,VT3.40;DT3.16,DT4.40;VT3.3,VT3.6,VT4.8,VT4.10,VT4.16,VT4.25,VT4.40;
Japanese Model:
KRX-1,KRX-3,KRX-5,KRX-6,KRX-7A, KRA-8,KRA-10,KRA-12;CBX-15,CBX-25,CBX-40,CBX-62
Common size for reference:
| 32*16*3 | 63*43*4 | 120*40*4 | 160*29*5 | 190*38*4 | 240*40*4 |
| 40*24*3 | 66*39*4 | 120*40*5 | 160*37*4 | 200*29*5 | 240*48*4 |
| 41*18.5*3 | 85*39*4 | 130*40*4.8 | 160*40*5 | 200*34*4 | 240*48*5 |
| 45*18.5*3 | 85*47*4 | 130*45*5 | 162*50*7 | 200*36*5 | 240*55*6 |
| 48*24*3.5 | 95*38*5 | 130*52*4 | 170*35.5*4 | 200*40*4 | 250*39*4 |
| 55*27*3 | 95*43*4 | 130*52*5 | 170*35.5*5 | 215*52*5 | 250*42*5 |
| 55*39*4 | 95*47*4 | 147*48*7 | 170*39*4 | 220*88*6 | 260*52*5 |
| 60*31*4 | 95*59*6 | 147*58*7 | 180*40*5 | 228*73*8 | 265*45*4 |
| 62*31*4 | 100*52*5 | 150*27*4 | 180*55*5 | 230*40*5 | 280*87*8 |
| 63*34*4 | 110*29*5 | 150*38*4 | 185*55*5 | 230*47*4 | 285*62*4 |
| 63*36*4 | 120*27*4 | 155*38*5 | 190*27*4 | 239.5*36*4 | 355*65*5 |
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